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Mechanical Feed-Dual Carrier Metal Strip
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth
Cut-off Tab Max.
Front Rear
Conductor Brush
mm
In.
mm In. mm In.
mm
In.
42824-4002
42824-4005
42825-4002
42825-4005
0.20-0.60
0.20-0.60
0.20-0.60
0.20-0.60
.008-.024
.008-.024
.008-.024
.008-.024
0.60 .024 0.38 .015
0.60 .024 0.38 .015
0.60 .024 0.18 .007
0.60 .024 0.18 .007
1.00-1.50
1.00-1.50
1.00-1.50
1.00-1.50
.039-.059
.039-.059
.039-.059
.039-.059
Bend up Bend down
Twist
Roll
Punch Width (Ref)
Terminal Series No.
42824-4002
42824-4005
42825-4002
3
3
3
Degree
3
3
3
4
4
4
Degree
8
8
8
Conductor Insulation
mm In mm In
3.80 .150 4.80 .189
3.80 .150 4.80 .189
3.80 .150 4.80 .189
Seam
Seam shall not be open
and no wire allowed out of the
crimping area
42825-4005
3
3
4
8
3.80 .150 4.80 .189
After crimping, the crimp profiles should measure the following:
Pull Force Min.
Terminal
Series No.
Wire Size
AWG mm 2
Conductor
Crimp Height Crimp Width (Ref)
mm In. mm In.
Insulation
Crimp Height (Ref) Crimp Width (Ref)
mm In. mm In. N Lb.
42824-4002 10 5.26 2.29-2.41 .090-.095 3.80-4.00 .150-.158
42824-4002 12+16 3.31+1.31 2.29-2.41 .090-.095 3.80-4.00 .150-.158
42824-4002 10+18 5.26+0.82 2.41-2.54 .095-.100 3.80-4.00 .150-.158
42824-4002 12+12 3.31+3.31 2.44-2.54 .096-.100 3.80-4.00 .150-.158
4.50 max .177 max 5.10 max .201 max 356.0 80.0
4.50 max .177 max 5.10 max .201 max 133.5 30.0
4.70 max .185 max 5.10 max .201 max 89.0 20.0
4.70 max .185 max 5.10 max .201 max
42824-4005 10 5.26 2.29-2.41
42824-4005 12+16 3.31+1.31 2.29-2.41
42824-4005 10+18 5.26+0.82 2.41-2.54
42824-4005 12+12 3.31+3.31 2.44-2.54
42825-4002 10 5.26 2.29-2.41
42825-4002 12+16 3.31+1.31 2.29-2.41
42825-4002 10+18 5.26+0.82 2.41-2.54
42825-4002 12+12 3.31+3.31 2.44-2.54
42825-4005 10 5.26 2.29-2.41
42825-4005 12+16 3.31+1.31 2.29-2.41
42825-4005 10+18 5.26+0.82 2.41-2.54
42825-4005 12+12 3.31+3.31 2.44-2.54
.090-.095
.090-.095
.095-.100
.096-.100
.090-.095
.090-.095
.095-.100
.096-.100
.090-.095
.090-.095
.095-.100
.096-.100
3.80-4.00
3.80-4.00
3.80-4.00
3.80-4.00
3.80-4.00
3.80-4.00
3.80-4.00
3.80-4.00
3.80-4.00
3.80-4.00
3.80-4.00
3.80-4.00
.150-.158
.150-.158
.150-.158
.150-.158
.150-.158
.150-.158
.150-.158
.150-.158
.150-.158
.150-.158
.150-.158
.150-.158
4.50 max
4.50 max
4.70 max
4.70 max
4.50 max
4.50 max
4.70 max
4.70 max
4.50 max
4.50 max
4.70 max
4.70 max
.177 max
.177 max
.185 max
.185 max
.177 max
.177 max
.185 max
.185 max
.177 max
.177 max
.185 max
.185 max
5.10 max
5.10 max
5.10 max
5.10 max
5.10 max
5.10 max
5.10 max
5.10 max
5.10 max
5.10 max
5.10 max
5.10 max
.201 max
.201 max
.201 max
.201 max
.201 max
.201 max
.201 max
.201 max
.201 max
.201 max
.201 max
.201 max
356.0
133.5
89.0
356.0
133.5
89.0
356.0
133.5
89.0
80.0
30.0
20.0
80.0
30.0
20.0
80.0
30.0
20.0
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
* This applicator was qualified to the above specifications with THHN stranded wires and TFN solid bare wires.
* All Applications exceeding 12 AWG singles, consult Molex Product Engineering.
* Crimping double wires or exceeding maximum insulation diameter specifications may cause terminal insulation grips to score or
pierce thru wire insulation.
* To achieve optimum performance on double wire applications, smallest wire AWG and solid wire should be positioned in the bottom
of the terminal.
Doc No. 63832-1100
Revision: A
Release Date: 12-05-05
Revision Date: 12-05-05
UNCONTROLLED COPY
Page 2 of 5
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